About Fastner machine
This is our MASTER corrugated fastener making machine is suitable to work with 0.5mm mild steel sheets to produce 25mm length fasteners. It can produce different width fasteners of 3/8", 1/2", 5/8" and 3/4 as required by you. The width is adjustable by changing the guide provided with the machine. We supply you suitable guide for working with all the four widths mentioned above. The production rate is about 160-180 pcs/min. The machine is powered by 2.0 HP, 960 RPM electricals.
High-Performance Fastener ManufacturingCapable of delivering outstanding productivity, the Fastner Machine FM-80 utilizes mechanical automation with a belt drive to achieve consistent accuracy of 0.05 mm. Its automatic wire feeder guarantees a steady supply, minimizing manual intervention and enhancing output efficiency for the mass production of fasteners. The robust centralized lubrication and air-cooled systems help maintain reliable performance over prolonged operations.
Safety and Operator ConvenienceEquipped with overload protection, emergency stop switch, MCB, and thorough earthing, this machine prioritizes operator safety. The design includes a push-button control and an electronic control panel for straightforward setup and control. With a fast tooling changeover time of just 10 minutes and customizable operation via adjustable pressure (up to 8 Ton), the system ensures both safety and flexibility.
Adaptability and DurabilityBuilt with a rigid steel frame and powder-coated surface treatment, the FM-80 withstands demanding usage. It operates efficiently at temperatures up to 45C, delivers low noise levels below 75 dB, and offers adaptability for both three-phase and single-phase electrical supplies. Its versatility extends to a wide array of fastener production needs, making it suitable for various manufacturing sectors.
FAQ's of Fastner machine:
Q: How does the automatic wire feeder enhance the machine's productivity?
A: The automatic wire feeder ensures a consistent and rapid supply of wire, reducing manual handling and downtime. This mechanism allows the Fastner Machine to achieve a cycle time of 0.75-1.2 seconds per piece and a high output of 60-120 pieces per minute, ultimately optimizing the manufacturing process.
Q: What materials can be used with the Fastner Machine FM-80?
A: This machine is compatible with a variety of materials, including mild steel, stainless steel, brass, and copper. Such versatility makes it ideal for manufacturers producing different types of fasteners to suit various industrial requirements.
Q: When should the tooling be changed, and how long does it take?
A: Tooling should be changed when switching fastener types or adjusting for different wire diameters (1.5-6 mm). The design of the FM-80 enables quick tooling changeovers, taking approximately 10 minutes to minimize production interruptions.
Q: Where is the Fastner Machine typically installed for optimal performance?
A: Optimal installation is in a well-ventilated industrial facility with stable flooring, access to suitable electrical supply (220-380V, single or three-phase), and sufficient space for its dimensions (1420 x 720 x 1250 mm). This ensures safe and efficient operation.
Q: What are the main safety and electrical features included in this machine?
A: The machine is equipped with overload protection, an emergency stop switch for immediate operation halt, MCB for circuit safety, and proper earthing. These measures, along with a centralized lubrication and electronic control system, contribute to both operator safety and machine longevity.
Q: How is the machine operated and controlled by the user?
A: Operation is straightforward via a push-button control interface integrated with an electronic control panel. Operators can adjust pressure (up to 8 Ton), power settings (2.2 kW, 3 HP), and monitor operations easily, minimizing training requirements and improving workflow efficiency.
Q: What are the key benefits of using the Fastner Machine FM-80 in production?
A: Key benefits include high-speed output, precise accuracy (0.05 mm), easy operation, quick tooling changeover, robust safety features, low operational noise, and adaptability to various wire materials and diameters. This makes the FM-80 a powerful solution for efficient, safe, and versatile fastener manufacturing.